钢管数字化预精焊技术装备发展现状

    Present Development Situation of Digitalized Pre-welding/Finish Welding Technology and Equipment for Steel Pipe

    • 摘要: 从油气输送用焊管预精焊技术原理入手,详细介绍了某公司在预精焊工艺中的典型关键技术(高效预焊技术和优质多弧精焊技术)及数字化预精焊装备等方面取得的系列突破,并介绍了相关技术和装备在典型工程中的实际应用情况。与传统“一步法”焊接工艺相比,采用预精焊工艺及其装备后,焊缝冲击韧性高、离散度小;焊缝成形美观、表面光洁,且过渡平缓;焊缝一次合格率、产品成材率、产能都有提高;节约电能17%左右。

       

      Abstract: Starting from the principle of the pre-welding/finish welding technology for the oil/gas transmission pipe,the co-authors present here in the paper a detailed description of the series breakthrough in the aspects of the typical key techniques of the pre-welding/finish welding processes(i.e.,the hi-efficiency pre-welding technique and the quality multiarc finish welding technique),and digitalized pre-welding/finish-welding equipment.Moreover the actual application status of relevant techniques and equipment in some representative projects are elaborated.Compared with the conventional so called“One-step Method”welding process,the said pre-welding/finish welding process and equipment are capable of producing the pipe featuring high impact toughness of the weld seam,small dispersion,and nice-shaped,bright and clean,and smooth weld seam.Moreover the primary weld seam qualification rate,the yield and the production capacity are all enhanced.And the electrical energy is saved by approximately 17%.

       

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