37Mn高压气瓶泄漏原因分析

    Analysis of Reasons for Leakage of 37Mn High Pressure Gas Cylinder

    • 摘要: 为查明37Mn高压气瓶的泄漏原因,分析泄漏点断口的形貌以及瓶体的化学成分、力学性能、微观形貌。分析发现,37Mn高压气瓶底部内表面有较多腐蚀凹坑;钢瓶的金相组织为铁素体+珠光体,无明显脱碳;裂纹萌生于腐蚀凹坑,呈穿晶解理形貌,具有应力腐蚀开裂特征;能谱分析腐蚀点有Fe、C、O元素。钢瓶中混入了水分,水与充装的CO2气体反应生成腐蚀性液体,从而腐蚀钢瓶表面并使之产生腐蚀凹坑,凹坑在应力和腐蚀环境中不断扩展加深,剩余有效承载壁厚不足以承受内压时,气瓶发生泄漏。

       

      Abstract: The reasons for the leakage of the hi-pressure gas cylinder are identified by means of analyzing the fracture morphology,and the chemical composition,mechanical properties and micro-morphology of the gas cylinder body.As a result the reasons for the said leakage as revealed as follows.There are so much corrosion-caused pits on the inner surface of the cylinder bottom;the metallographic structure of the cylinder are ferrite+pearlite,and free of obvious decarbonization;the crack is originated in the said corrosion pit,and looks as brittle intergranular fracture with SCC fracture characteristics;chemical elements such as Fe,C and O are identified on the corroded spots via the energy spectrum analysis;all the above mentioned facts lead to such a conclusion that some water enters into the cylinder abnormally,and then reacts with the filled CO2 gas to produce corrosive liquid which gets the cylinder surface corroded,and consequently forms the corrosion pits,which expand and deepen under the effect by the stress and the corrosion condition,and in turn,get the remained effective cylinder wall can not further bear the internal pressure,inevitably resulting in the leakage.

       

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