一种螺旋缝埋弧焊管超声波检测系统研究
Research on Ultrasonic Inspection System for Spiral Submerged Arc Welded Pipe
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摘要: 介绍了一种螺旋缝埋弧焊管超声波检测系统的检测范围,阐述了该探伤系统的检测方法和检测探头工作模式,分析了该探伤系统的检测机构及软件系统。该探伤系统共设置了68个通道(包括焊缝检测16个备用通道,焊缝两侧25 mm母材检测4个通道,管体母材检测48个通道),能够满足石油管行业超声波检验标准的要求。该系统适用于连续不断地检测螺旋缝埋弧焊管的焊缝纵向和横向缺陷100%检测、焊缝两侧25 mm母材分层缺陷100%检测及管体母材分层缺陷75%以上的覆盖率且预留了100%覆盖率位置检测接口,检测速度达30 m/min,管端焊缝盲区 ≤ 200 mm,管端母材盲区 ≤ 50 mm。Abstract: Briefed here in the paper is the detection range of an ultrasonic inspection system for the spiral submerged arc welded pipe(SSAW pipe).Elaborated are the detection method and the operation mode of the detection probe of the said detection system.Also analyzed are the detection mechanism and the software system of the detection system.The said detection system is totally equipped with 68 channels(including 16 stand-by channels for weld seam detection,4 channels for detection of 25 mm-wide base metal on both sides of the weld seam,and 48 channels for detection of the pipe body base metal),being capable of meeting the requirements by the ultrasonic detection criterion for the petroleum pipe industry.The system is suitable for 100%coverage continuous detection of both longitudinal and transversal defects of the welded seam of the pipe,100% coverage detection of the lamination defect of the 25 mm-wide base metal on both sides of the weld seam,and over 75% coverage detection of the pipe body base metal lamination defect.Moreover the interface for 100%coverage rate location detection is reserved.The detection speed can reach 30 m/min;the blind area of the pipe end weld seam is less than or equal to 200 mm,while the blind area of the pipe end base metal is less than or equal to 50 mm.