L80-13Cr不锈钢套管热轧穿孔工艺研究及工模具改进

    Research on Hot-piercing Process of L80-13Cr Stainless Steel Casing and Improvement of Relevant Tools and Dies

    • 摘要: 针对L80-13Cr不锈钢热塑性差,穿孔时顶头消耗大,导板表面易黏钢,钢管内外折缺陷严重等问题,研究了穿孔工艺,改进了工模具。通过高温热模拟试验确定了L80-13Cr不锈钢管坯的最佳均热温度为1 200℃;采用螺纹不锈钢顶头和高镍铬钢旧导板解决了顶头轧制寿命低和导板表面黏钢问题;通过改进穿孔工艺参数,将咬入角由10°增加至12°,控制顶前压下率在4%~6%及椭圆度系数在1.05~1.10,显著提升了荒管表面质量,将荒管所轧成品一次合格率由20%以下提升至70%以上。

       

      Abstract: The piercing process is studied and relevant tools and dies are improved, addressing the problems as staying with the L80-13Cr stainless steel i.e., poor thermal plasticity, high plug consumption during piercing, easy sticking of steel on the surface of the guide plate, and serious defects of internal and external folds of the pipe, etc. The optimum soaking temperature of the L80-13Cr stainless steel billet is determined to be 1 200 ℃ via the high temperature thermal simulation test. The problems of short rolling span of the plug and surface steel sticking of the guide plate are fixed by means of using the reinforced stainless steel plug and the used high nickel chromium steel guide plate. Furthermore the surface quality of the shell is obviously improved, and the primary qualification rate of the finished pipe as rolled with the shell is increased from under 20% to over 70%, owing to taking such measures as improving piercing process parameters, enlarging the biting angle from 10° to 12°, getting the plug lead screw-down rate limited within the range as 4%~6%, and keeping the ovality coefficient within the range as 1.05~1.10.

       

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