R & D and Application of Φ73 mm Friction-welded All Titanium Alloy Drill Pipe
-
摘要: 叙述了Φ73 mm摩擦焊接式全钛合金钻杆的研发过程，详细介绍了其管体镦锻制造技术以及产品使用效果。通过特殊的管体镦锻技术以及螺纹车削技术，开发出了性能稳定、使用寿命长的Φ73 mm摩擦焊接式全钛合金钻杆。该摩擦焊接式全钛合金钻杆在塔河油田T4326CH2超短半径水平井已成功应用，最高造斜曲率达到55°/30 m，创下西北工区井眼曲率最大、侧钻进尺最少、侧钻时间最短3项纪录。Abstract: Elaborated here in the article is the R & D process of the Φ73 mm friction-welded all titanium alloy drill pipe. Also described in detail are the forging technology for the pipe body and the application effectiveness of the said drill pipe. Thanks to a certain special forging process for the pipe body and threading process，the Φ73 mm friction-welded all titanium alloy pipe featuring consistent performance and long service life is developed. The drill pipe has been successfully used in the T4326CH2 ultra short radius horizontal well of Tahe Oild Field，resulting in a highest build-up rate up to 55°/30 m，which has set three records，i.e.，the first largest well borehole curvature，the least side drilling footage and the shortest side drilling time in the Northwest China Work Area.
-
Keywords:
- drill pipe /
- titanium alloy /
- friction welding /
- forging /
- turning
-
-
[1] 董恩涛，余伟，史佳新，等. 钛合金无缝管在油气井中的应用现状及工艺研发[J]. 钢管，2021，50（1）:13-17. DONG Entao，YU Wei，SHI Jiaxin，et al. Present situation concerning application of Ti alloy seamless pipe to oil/ gas wells and relevant process R & D [J]. Steel Pipe，2021， 50（1）:13-17.
[2] 张忠铧. 我国油井管产业的发展及思考[J]. 钢管，2022， 51（5）:1-7；2022，51（6）:6-14. ZHANG Zhonghua. Development of domestic OCTG industry and relevant consideration[J]. Steel Pipe，2022，51（5）: 1-7；2022，51（6）:6-14.
[3] 杨彪，王平，龚云柏，等. 油气行业用钛合金油井管生产与研究应用进展[J]. 材料热处理学报，2021，42（9）: 12-21. YANG Biao，WANG Ping，GONG Yunbai，et al. Progress in manufacturing and application research of titanium alloy oil country tubular goods for petroleum and natural gas industry[J]. Transactions of Materials and Heat Treatment， 2021，42（9）:12-21.
[4] 刘强，谢俊峰，赵密锋，等. 超深井钻采工况下钛合金钻杆模拟工况摩擦磨损行为对比研究[J]. 稀有金属材料与工程，2023，52（1）:195-205. LIU Qiang，XIE Junfeng，ZHAO Mifeng，et al. Comparative study on tribology behavior of titanium alloy drill pipe under simulated working conditions in ultra-deep well drilling conditions[J]. Rare Metal Materials and Engineering， 2023，52（1）:195-205.
[5] 周国帅，周家祥，周晓锋，等. 低温PSL-3 S135钻杆用无缝钢管的开发[J]. 钢管，2016，45（6）:20-24. ZHOU Guoshuai，ZHOU Jiaxiang，ZHOU Xiaofeng，et al. Development of PSL-3 S135 seamless steel drill pipe for low temperature service[J]. Steel Pipe，2016，45（6）:20-24.
[6] 刘玉荣，米永峰，马越，等. S135钻杆管体热处理工艺研究[J]. 钢管，2017，46（1）:15-18. LIU Yurong，MI Yongfeng，MA Yue，et al. Study on heat treatment process for S135 drill pipe body[J]. Steel Pipe， 2017，46（1）:15-18.
[7] Specification for drill-pipe:API Spec 5DP—2020[S]. 2020.
[8] 张德强. 高速车削钛合金Ti6Al4V力热特性研究[D]. 哈尔滨:哈尔滨理工大学，2012. ZHANG Deqiang. Research on cuttig force and thermal characteristics in high-speed turning Ti6Al4V[D]. Harbin: Harbin University of Science and Technology，2012. [9] 鲁柱. 不锈钢冷切削加工技术的应用研究[J]. 现代制造技术与装备，2019（12）:122-123. LU Zhu. Research on cold cutting technology application of stainless steel[J]. Modern Manufacturing Technology and Equipment，2019（12）:122-123.
[10] 吴崇周. 钛合金在飞行器中的作用[J]. 宇航材料工艺， 2016，46（5）:8-12. WU Chongzhou. Effects of titanium alloy on flying equipments[J]. Aerospace Materials & Technology，2016，46（5）:8-12.
[11] 李登万，陈洪涛，冯锦春，等. 基于均匀设计法的精密车削参数优化[J]. 机械工程学报，2015，51（3）: 206-212. LI Dengwan，CHEN Hongtao，FENG Jinchun，et al. Precision cutting parameters optimization based on uniform design method [J]. Journal of Mechanical Engineering， 2015，51（3）:206-212.
[12] 张慧萍，张庆宇，张校雷，等. 高速铣削超高强度钢的切削力及表面粗糙度研究[J]. 工具技术，2017，51（8）:12-15. ZHANG Huiping，ZHANG Qingyu，ZHANG Xiaolei，et al. Study on cutting force and surface roughness in high speed milling of 300M ultra-high-strength steel[J]. Tool Engineering，2017，52（8）:12-15.
[13] 李友生，邓建新，张辉，等. 高速车削钛合金的硬质合金刀具磨损机理研究[J]. 摩擦学学报，2008，28（5）: 443-447. LI Yousheng，DENG Jianxin，ZHANG Hui，et al. Wear mechanism of cemented carbide tool in high speed machining titanium alloy（Ti-6Al-4V）[J]. Tribology，2008， 28（5）:443-447.
[14] 郭瑞萍，孙葆森，高彬彬. 兵器装备用钛合金的低成本制造技术[J]. 兵器材料科学与工程，2008（5）:83-86. GUO Ruiping，SUN Baosen，GAO Binbin. Low cost manufacturing technology of titanium alloy used in ordnance equipment[J]. Ordnance Material Science and Engineering，2008（5）:83-86.
[15] 张钊，任丽宏，史云龙，等. 钛合金精密车削切屑成形模拟与试验分析[J]. 兵器材料科学与工程，2019， 42（5）:94-98. ZHANG Zhao，REN Lihong，SHI Yunlong，et al. Simulation and experimental analysis of chip forming in titanium alloy precision turning[J]. Ordnance Material Science and Engineering，2019，42（5）:94-98.
[16] 朱雨恩，万珍平，魏兴钊. 钛合金切削时锯齿形切屑形成的材料组织变化研究[J]. 机械科学与技术，2011， 30（5）:838-843. ZHU Yuen， WAN Zhenping， WEI Xingzhao. Material structure changes of saw-toothed chips in the formation process of cutting titanium alloy TC4[J]. Mechanical Science and Technology for Aerospace Engineering，2011， 30（5）:838-843.
[17] 高敬，姚丽. 国内外钛合金研究发展动态[J]. 世界有色金属，2001（2）:4-7. GAO Jin，YAO Li. Research and development trends of titanium alloys at home and abroad[J]. World Nonferrous Metals，2001（2）:4-7.
[18] 刘慧磊. 钛合金Ti-6Al-4V切削仿真温度分析[J]. 科技创新导报，2020，17（5）:96-98. LIU Huilei. Simulation temperature analysis of titanium alloy Ti-6Al-4V cutting[J]. Science and Technology Innovation Herald，2020，17（5）:96-98.
[19] 何志祥，胡亚辉，尹成君. 基于Deform-3D的钛合金车削温度的有限元研究[J]. 中国农机化学报，2014， 35（4）:124-127. HE Zhixiang，HU Yahui，YIN Chengjun. Finite element analysis on cutting temperature of titanium alloy turning based on Deform-3D[J]. Journal of Chinese Agricultural Mechanization，2014，35（4）:124-127.
[20] 何光春. 切削速度对钛合金（TC4）干车削行为的试验研究[J]. 机床与液压，2017，45（4）:63-65，105. HE Guangchun. Experimental study of cutting speed on the behavior of dry turning for titanium alloy（TC4）[J]. Machine Tool and Hydraulics，2017，45（4）:63-65， 105. [21] 傅勇，宗明辉，刘应芗. TA15、TB6钛合金切削加工用量和刀具的选择[J]. 航空制造技术，2006（7）:59-61. FU Yong，ZONG Minghui，LIU Yingxiang. TA15，TB6 titanium alloy cutting processing amount and tool selection[J]. Aeronautical Manufacturing Technology，2006（7）:59-61.
计量
- 文章访问数: 47
- HTML全文浏览量: 4
- PDF下载量: 35
下载:
