PQF连轧过程轧件三向应力有限元分析

    Finite Element Analysis of Three-dimensional Stress in Rolled Piece during PQF Continuous Rolling Process

    • 摘要: 为提高无缝钢管产品质量,依据实际连轧生产工艺,基于Abaqus软件建立5机架PQF连轧三维热力耦合有限元模型,结合连轧过程的特点对模拟结果进行了分析。结果表明,受各道次轧辊位置、变形量、轧制速度等工艺参数的影响,连轧时孔型顶部和辊缝处的径向、周向、轴向应力分布状态并不相同,管内、外表面的轴向应力状态也有差异。进一步对相应规律进行了总结,并讨论了各向应力产生变化的原因及其影响。荒管尺寸参数和轧制力的模拟结果与实测结果相吻合,验证了模型的可靠性。研究结果对连轧过程相关工艺的设计与优化具有参考价值。

       

      Abstract: In order to improve the quality of the seamless steel pipe product,an Abaqus-based three-dimensional thermal coupled finite element model of the 5-stand PQF continuous rolling process is established as per the actual continuous rolling manufacturing process. The simulation results are analyzed based on the characteristics of the continuous rolling process. The results show that the radial,circumferential,and axial stress distributions at the top of the pass and the roll gap during continuous rolling are not the same due to the influences by the process parameters such as roll position,deformation,and rolling speed of each pass. Likely the axial stress states of the inner and outer surfaces of the tube are different to each other. Further the corresponding laws are summarized,and the reasons for and effects by the changes in anisotropic stress are discussed. The simulation results of the dimensions and rolling force from the simulation of the raw pipe are consistent with the measured results,getting the reliability of the model successfully verified. The research results are worthy using as reference for the design and optimization of related processes in the continuous rolling process.

       

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