锥形穿孔机轧辊开度分析及软件开发

    Analysis and Software Development of CTP Roll Opening

    • 摘要: 穿孔工具和轧机调整是影响穿孔毛管壁厚均匀性的重要方面,而锥形穿孔辊的开度分析是大倾角斜轧穿孔调整参数计算和工具设计的基础。由于变形区三维空间关系比较复杂,用常规的数学方法求解斜轧孔型开度值难度大,实践中需要调整输入变量时,计算过程繁琐,在应用中受到限制。基于对轧辊开度数学方程分析,采用VB软件进行后台开发,设计开度分析软件,分析在孔型内任意位置的轧辊开度值,为轧制参数调整及工具设计提供依据。

       

      Abstract: The piercing tools and the mill adjustment seriously affect the wall thickness homogeneity of the shell, while the analysis of the opening of the cone type piercing roll acts as the basis for calculating the adjustment parameters and designing tools for the large angle rotary piercing. Due to the complex three-dimensional spatial relationship of the deformation zone, it is rather difficult to find out the opening value of the rotary-rolling groove with conventional mathematical method. When adjusting the input variables in actual application, the calculation process is cumbersome, and the application of the said method is limited in practice. Based on the mathematic equation analysis of the roll opening, the VB software for the backend development is used to design an opening analysis software that is capable of analyzing the roll opening value at any position within the groove, providing a basis for rolling parameter adjustment and the tool design.

       

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