斜轧穿孔工艺参数对轧制力矩的影响机制及优化研究

    Research on Mechanism of Influence by Rotary Piercing Process Parameters on Rolling Torque and Relevant Optimization

    • 摘要: 通过建立轧制力矩数学模型系统分析了二辊斜轧穿孔过程中关键工艺参数的影响规律。研究结果表明,管坯温度、轧辊间距和顶伸量与轧制力矩呈显著负相关,而送进角则呈现正相关关系。定量分析显示,当管坯温度从1 230℃降至1 130℃时,轧制力矩大幅增加85.09%;轧辊间距由265 mm减小至245 mm时,轧制力矩上升38%。相比之下,管坯温度和轧辊间距对轧制力矩的影响最为显著。该研究揭示了工艺参数与轧制力矩的作用机制,为实际生产中工艺参数的优化设置提供了理论依据,对降低能耗、提高生产效率具有重要指导意义。

       

      Abstract: A mathematic model of the rolling torque is set up with which the law of influences as produced by the key process parameters during the 2-roll rotary piercing process. It is revealed via the research that the roll space and the plug extension amount are obviously corrected with the rolling torque,and corrected with feed angle positively. And the quantitative analysis shows that when the billet temperature drops from 1 230 ℃to 1 130 ℃,the rolling torque is tremendously increased by 85.09%,while when the roll space is decreased from 265 mm down to 245 mm,the rolling torque is increased by 38%. Comparatively both the billet temperature and the roll space affect the rolling torque mostly. The interaction mechanism between the process parameters and the rolling torque is revealed via the research,which provides a theoretic basis for optimized setting of the process parameters during the actual production,and has important guiding significance for reducing energy consumption as well as enhancing the productivity.

       

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