A1Q钢125钢级套管热处理工艺优化与组织性能调控研究

    Research on Optimization of Heat Treatment Process for and Control of Microstructure Property of A1Q 125 Casing

    • 摘要: 针对新开发的A1Q钢生产125钢级套管的热处理工艺开展系统研究。与常规26CrMo4钢相比,A1Q钢具有合金含量低、淬透性差等特点,对壁厚12 mm以上钢管需确保淬火冷却速度20℃/s方可获得全马氏体组织。通过工艺过程能力分析发现,初期生产合格率波动较大,过程能力指数仅处于合格或不足水平。显微组织表征表明,淬火过程中形成混合组织是导致钢管强度及低温冲击韧性下降的根本原因。基于此,研究从提高钢管入水温度和强化冷却速度两方面实施工艺改进,使产品合格率显著提升并保持稳定。研究为低合金钢高钢级套管的热处理工艺优化提供了重要参考。

       

      Abstract: A systematically study is made on heat treatment process for the casing of Grade 125 as made of the newlydeveloped A1Q steel. Compared with the conventionally-used 26CrMo4 steel,the A1Q steel features low alloy content and low hardenability,and accordingly for steel pipes with wall thickness over 12 mm,the quenching cooling rate needs to be greater than 20 ℃/s to obtain full martensite structure. It is revealed via the analysis of the technological process capability that during the early period,the process capability index is just at the qualification or insufficient level. The microstructural characterization shows that it is the mixed structure as formed during the quenching process that leads to the decrease of both strength and low-temperature impact toughness of the steel pipe. Accordingly the research focuses on the process improvement,involving rising the water temperature and strengthening the cooling rate to get the product qualification rate significantly increased,and keeping consistent. The research achievement provides important reference for the heat treatment process of the low alloy,high grade casing.

       

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