Ti90钛合金管材连轧过程金属流动行为及工艺参数优化

    Metal Flow Behavior of PQF Rolling Process of Ti90 Titanium Alloy Tube and Optimization of Relevant Process Parameters

    • 摘要: 为优化Ti90钛合金管材连轧工艺,基于PQF连轧管机组建立了有限元模型,结合TC4管材轧制数据迁移至Ti90管材的模拟与生产验证。结果表明:轧辊底部金属主要承受径向压缩变形,并向辊缝及轴向流动,等效应力与等效塑性应变逐渐增加,荒管应力状态稳定。模拟结果与实际生产误差仅为轧后长度1.2%、温度0.4%,验证了模型的可靠性。该模型可指导不同材料管材轧制的工艺参数优化,提升生产效率与产品质量。

       

      Abstract: In order to optimize the continuous rolling process for the Ti90 titanium alloy pipe,based on the PQF pipe-rolling mill,a finite element model is established with which the simulation of the migration of the rolling data of the TC4 pipe to the Ti90 pipe is conducted,and so is relevant verification via production. As a result it is demonstrated that the metal at the bottom of the roll mainly undergoes radial compressive deformation,and then flows towards the roll gap and in the axial direction. And meanwhile the equivalent stress and the equivalent plastic strain are getting gradually increased,and the stress state of the as-rolled pipe is relatively stable. The errors of the length and temperature of the rolled-pipe as obtained via the simulation as compared with the actual production data are just only 1.2% and 0.4%respectively,which means the reliability of the said model. The said model is worthy using to guide the optimization of the process parameters for rolling pipes with different materials so as to enhance the productivity and the product quality.

       

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