国产抗大变形深海直缝埋弧焊管研制

    R & D of Home-made Anti-large Deformation SAWL Pipe for Deep Sea Service

    • 摘要: 海洋的恶劣环境通常要求海底油气管道具备高强度、高韧性和良好的可焊接性,某些极端恶劣的海崖区域还提出抗大变形的要求。针对非洲某海管项目的技术要求,研发了DNV SAWL 450 FDPR钢级高性能直缝埋弧焊管。介绍了抗大变形钢板的成分和性能、海管项目的技术要求、抗大变形深海直缝埋弧焊管的焊接成型技术以及产品性能。结果表明:经过1.5%的纵向应变和250℃时效后,该焊管试样壁厚中心焊缝及熔合线处-31℃的冲击功和-21℃焊缝CTOD值远高于项目技术要求。研发的焊管经大变形后仍具有良好的塑性与低温韧性,适用于有抗大变形需求的恶劣深海环境。

       

      Abstract: The harsh marine environment typically demands that the submarine oil and gas pipelines possess high strength and toughness,and good weldability. And under certain extreme conditions like some severe submarine cliff area,additional requirements for large-deformation resistance are put forward. To meet the technical specifications of a certain African marine pipeline project,a high-performance DNV SAWL 450 FDPR SAWL pipe is developed. Elaborated here in the paper are the main aspects of the said submarine service pipe,including the chemical composition and the mechanical properties of the anti-large deformation steel plate,the technical requirements of the above mentioned submarine pipeline project,the welding formation technology and the product properties of the anti-large deformation SAWL pipe for deep sea service. The R & D results demonstrate that after 1.5% longitudinal strain and aging at 250 ℃,the impact energy at-31 ℃at both the mid-thickness weld and the fusion line of the trial pipe samples,as well as the CTOD value of the weld at -21 ℃significantly exceed the project’s technical requirements. The pipe as developed exhibits both excellent plasticity and low-temperature toughness after being largely deformed,having been suitable for harsh deep-sea environment service as requiring large-deformation resistance.

       

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