无缝钢管产线数智化转型的探索与实践

    Exploration and Practice of Digital and Intelligent Transformation of Seamless Steel Tube Production Line

    • 摘要: 介绍大冶特钢Φ460 mm Assel钢管生产线数智化转型实践,覆盖生产、质量、设备、能源及安全等多个环节的系列实用技术。主要包括:全流程多维度在线质量检测系统、“装备+视频AI+逻辑”融合的无缝钢管逐支跟踪技术、结合AI视觉辅助的超自动化控制、“模型-知识-算法”协同的智能动态排产策略,以及智能化闭环质量管控体系等。通过上述创新,实现了全流程数字化管理、一键轧钢、一键配料、一键排产、推送式质量管控及性能在线预测等一系列突破性功能。

       

      Abstract: Elaborated here in the paper is the practice of the digital and intelligent transformation of the Φ460 mm Assel steel tube production line as located at Daye Specialty Steel Co.,Ltd.,covering the serial practical technologies in association with a number of links such as production,quality,equipment,energy and safety,etc. Mainly included in the said practice are the on-line full-process,multi-dimensional quality inspection system,the piece-by-piece seamless steel pipe tracking technology with combination of equipment+video AI+logic,the super automatic control combined with the AI visual aid,the intelligent dynamic production scheduling strategy with the model-knowledge-algorism coordination as well as the intelligent close-loop quality control system,etc.Thanks to the innovations as above mentioned,series breakthrough functions have been realized,including full-process digital management,one-click steel rolling,one-click charging,one-click production scheduling,push-style quality management and control,and online performance prediction,etc.

       

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