基于热过程模拟的X65焊管接头韧性差异分析

    Thermal Process Simulation-based Analysis of Toughness Differences in X65 Welded Pipe Joint

    • 摘要: 使用钢管进行焊接接头性能测试的成本较高,通常采用小型试板代替钢管开展焊接试验。但在相同焊接参数下,钢管与试板的冲击韧性存在较大差异,通过在试板底部加入导热硅胶可以获得与钢管冲击韧性相近的结果,表明温度场是影响试板和钢管冲击韧性的一个重要因素。结合有限元模拟软件与焊接工艺试验,建立了板厚14.3 mm的X65钢级管线钢试板及其钢管的数值分析模型,对焊接试板和钢管的温度场进行模拟计算,并通过对比二者接头组织以及硬度分布情况分析钢管与试板冲击韧性差异的原因,量化两者在冷却时间上的具体差异,为后续加入导热硅胶调节温度场数据提供理论依据。

       

      Abstract: Since the cost is rather high for directly using the steel pipe to conduct the testing of the performance of the welded joint,usually the small test plate is used instead of the steel pipe. However,with the same welding parameters,there is a significant difference in the impact toughness between the steel pipe and the test plate. Accordingly the thermal conductive silicone is added at the bottom of the test plate so as to get the result similar to the impact toughness of the steel pipe,which indicates that the temperature field is an important factor as leading to the impact toughness difference between the test plate and the test steel pipe. Owing to jointly using the finite element simulation software with the welding process experiment,a numerical analysis model for the steel test plate and the steel pipe of the X65 pipeline steel is established. Then the temperature fields of the welding test plate and the test pipe are simulated,and calculated. Furthermore the reasons for the difference in impact toughness between the said test pipe and the test plate are analyzed by comparing the joint microstructure and the hardness distribution of the two. And the specific difference in cooling time between the two is quantified,providing a theoretical basis for the follow-up silicone addition to adjust the temperature field data.

       

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