基于应力-应变设计的热采井套管及热应力分析

    Stress-strain-based Design for Thermal Well Casing and Thermal Stress Analysis

    • 摘要: 常规应力设计校核管柱方法以套管的屈服强度为设计指标,无法评价过屈服点后套管柱的安全性。针对超稠油热采过程中套管受到较大热应力作用造成套管发生不同程度的损坏,以TP110H钢级为例,通过建立一种应力-应变双指标设计方法,形成总应变小于许用应变的判定准则,既能够满足管柱的应力校核,又突破了套管应变的使用界限,由弹性转为弹塑性。研究发现,高温下套管材料将发生蠕变效应和应力松弛效应,对注气、焖井以及采油过程管柱受到的热应力产生较大影响,蠕变应变是总应变的重要组成部分,通过将应力松弛融入到解析计算中,可以有效评价采油过程受到的拉应力。

       

      Abstract: It is impossible to evaluate the safety of the casing string after the yield strength point just by means of the conventional method for stress design and check of the casing string that adopts the yield strength of the casing as the design index. Addressing the fact that some damages of the casing are caused by rather high thermal stress during the ultra-heavy oil thermal recovering process,taking the TP110H steel as an example,a stress-strain double index design method is established to form a judgment criteria with the total strain less than the allowable strain,which not only meets the stress check of the string,but also breaks through the use limit of the casing strain,changing from elasticity to elastoplasticity. It is found via relevant research that the casing material exhibits creep effect and stress relaxation effect at high temperature,which greatly affects the thermal stress of the string during gas injection,well plugging and oil production. Since the creep strain is an important part of the total strain,the tensile stress in the oil production process can be effectively evaluated by means of integrating stress relaxation into the analytical calculation.

       

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