06Cr25Ni20奥氏体不锈钢无缝管泄漏失效原因分析

    Analysis of Causes for Leakage Failure of 06Cr25Ni20 Austenitic Stainless Steel Seamless Pipe

    • 摘要: 06Cr25Ni20奥氏体不锈钢无缝管在服役过程中发生泄漏,通过宏观形貌观察、化学成分分析、金相检测和扫描电子显微镜分析等手段,发现腐蚀泄漏区域壁厚减薄明显,呈现典型的冲刷腐蚀特征。结合管道结构特征、材料热力学性质图和腐蚀介质特征,认为06Cr25Ni20奥氏体不锈钢无缝管管道是带有容腔的直角转弯型流道结构,流体会在管道中形成旋涡,造成水蒸气的堆积凝结;而管道运行介质中含有的三氯化磷遇水会分解成强还原性的盐酸和亚磷酸,破坏材料表面形成的钝化膜并在高温环境下加剧材料腐蚀,无缝管在运行介质的持续冲刷下发生冲刷腐蚀并最终导致泄漏失效。

       

      Abstract: The 06Cr25Ni20 austenitic stainless steel seamless pipe experienced leakage during its service period. Through macroscopic observation and analysis,chemical composition analysis,metallographic examination,and scanning electron microscope examination,it is found that the wall thickness of the corrosion leakage area is obviously reduced, showing typical erosion corrosion characteristics. Based on the analysis of the pipe structure features,the thermodynamic property diagram of the material,and the characteristics of the corrosive medium,it is regarded that due to the pipe’s flow channel structure with a right-angle turn and a cavity can form vortices of the fluid,causing the accumulation and condensation of water vapor;and the operating medium in the pipe contains phosphorus trichloride that upon contact with water decomposes into highly reducing hydrochloric acid and hypophosphorous acid,leading to the destruction of the passive film formed on the material surface,and intensifying corrosion of the material at high temperature;owing to the continuous erosion by the operating medium,erosion corrosion occurs,and eventually leads to the leakage failure of said the seamless pipe.

       

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