薄壁不锈钢焊管及管件成型模具选材与工艺优化研究

    Research on Material Selection and Process Optimization for Forming Mold of Light-wall Stainless Steel Welded Pipe and Fitting

    • 摘要: 为提升薄壁不锈钢焊管及管件成型模具的经济性和使用寿命,系统对比分析了国内主流模具材料的性能、热处理工艺及表面处理技术。研究表明:Cr12MoV、TS4高铝青铜合金、PA66/MC901等不同材质模具的适用场景和经济性差异显著;同种材料经不同热处理和表面处理后,其耐磨性和服役寿命提升。针对焊管成型,推荐采用高强韧性的Cr12MoV或耐磨铜合金;对于复杂管件成型,经复合工艺处理后的DC53模具综合性能最优。

       

      Abstract: In order to improve economy and service life of the forming mold for light-wall stainless steel welded pipe and fitting,the law of influences by the material property,the heat treatment process and the surface treatment technique of the domestic mainstream forming molds are systematically and comparatively analyzed. It is revealed via the research that there exist obvious differences of applicable scenarios and economies among the molds as made of different materials such as Cr12MoV,TS4 high aluminum bronze alloy,PA66/MC901 and so on. The wear resistances and service lives of different materials as above mentioned can be improved after various heat treatments and surface treatments. For the forming of the welded pipe,it is recommended to use Cr12MoV alloy with high strength toughness,and the wear-resistant Cu alloy,and for forming of the complicated pipe fitting,the DC53 mold as treated with the compounding process has the best comprehensive performance.

       

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