管材带张力轧制的有限元分析

    FEM Analysis on Tube Stretch-rolling Process

    • 摘要: 采用大型非线性有限元软件ANSYS/LS-DYNA对单机架三辊连轧管机轧制过程进行有限元模拟。分析了前、后张力对轧制力、芯棒轴向摩擦力以及金属延伸率的影响。研究表明,张力越大,轧制力越小,而金属延伸率越大;增加前、后张力可以减小芯棒轴向摩擦力,但影响不是很大。研究结果为连轧管机孔型设计及轧辊速度调整提供了理论依据。

       

      Abstract: The tube rolling process with the single-stand 3-roll mandrel mill is simulated by using the large-scale,nonlinear FEM software ANSYS/LS-DYNA.The effects by both front and back stretches on the rolling force,the mandrel axial friction and the metal elongation are analyzed.It is identified via the analysis that the higher the stretch,the lower the rolling force,and the bigger the elongation,and that with increasing of both the front and back stretches,the mandrel axial friction can be reduced,but the influence is not obvious.The achievement from the above mentioned research is worthy using as the theoretic basis for pass design and roll speed adjustment of the mandrel mill.

       

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