提高四流圆坯连铸机铸坯质量的改造实践

    Revamp of 4-strand Round Casting Machine to Improve Billet Quality

    • 摘要: 分析了某公司四流圆坯连铸机铸坯易出现表面裂纹、凹坑和浇铸拉漏等问题的原因,提出采用电动缸振动装置替代带偏心轮的四连杆机构、新增结晶器电磁搅拌等措施,对该连铸机进行改造。实践证明:四流圆坯连铸机改造后,出现表面裂纹、凹坑的铸坯数量明显减少,漏钢率从0.18%降至0.07%,铸坯中心等轴晶率显著提高,验证了技术改造措施的正确性。

       

      Abstract: Analyzed are the causes for the common quality problems as staying with the company’s 4-strand round casting machine like surface-borne crack and pit,and frequent breakout. As a result,the revamp proposal is made and implemented,which mainly includes measures like replacing the eccentric gear 4-bar linkage vibrating mechanism with an electric cylinder vibrator,and adding a mould electromagnetic stirring device. Thanks to the revamp,the after-revamp operation of the casting machine shows that the proportion of billets with surface cracks and pits is remarkably reduced,the breakout rate is decreased from 0.18% to 0.07%,and the billet central equiax crystal rate is obviously enhanced,which proves the correctness of the above mentioned technical revamp measures.

       

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