内外焊点相差1.5个螺距技术在螺旋缝焊管预精焊中的应用

    Application of Technique of 1.5 Spiral Space between I nternal and External Welding Points to 2-step Process for Spiral Welded Pipe

    • 摘要: 析精焊机组内外焊点相差0.5/1.5个螺距的焊接工艺特点,根据卷板的化学成分和碳当量及硬度设计焊接工艺参数,对比焊后钢管焊缝的力学性能、宏观形貌和显微组织以及硬度。试验结果表明:内焊预热及焊接热循环对焊缝组织的影响表现在焊缝金相组织类型没有发生太大变化,但各种组织的形态、大小、数量以及原奥氏体晶粒大小有些差异?内外焊点相差1.5个螺距的焊缝夏比冲击功较0.5个螺距焊接提高约30 J.特别是对硬度影响较为明显,可以满足X70M钢级螺旋缝焊管焊缝硬度小于250 HVl0的要求。

       

      Abstract: Analyzed here in the essay are the teeh nological characteristics of the final welding process associated with a 1.5 spiral space between the internal and external welding points.Based on chemical composition,carbon equivalent and hardness of the steel coil,the welding process parameters are designed.And the mechanical properties,macro morphology and micro structure,and hardness of the weld seam of the pipe as welded are compared.The test result indicates that there is little change with type of the weld seam metallurgical structure as resulting from the influence by internal weld pre-heating and welding heat cycle.However,it is observed that there are some changes in shapes,sizes and quantity of different kinds of structures as well as sizes of the original austenite grain.The Charpy impact of the weld seam with a 1.5 spiral space between the internal and the external welding points is about 30 J higher than that with a 0.5 spiral space.And in particular,the influence on hardness is rather obvious,having met the specified requirement that weld seam hardness of the X70M HSAW pipe should be less than 250 HV 10.

       

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