N80-1油管在火驱稠油开采过程中的失效原因分析

    Analysis on Causes for Failure of N80-1 Tubing as Occurring during Process of Heavy Oil Fire-flooding Exploitation

    • 摘要: 采用宏观、金相、XRD等手段,对N80-1油管在新疆稠油热采井火驱工艺开采过程中断裂的原因进行分析。分析认为:该断裂为过载断裂,导致油管过载断裂的主要原因是火驱过程中原油燃烧温度过高,使油管发生高温软化。原油燃烧生成的高CO2分压导致CO2腐蚀严重,腐蚀使管体发生点蚀和壁厚减薄,燃烧过程中钢管表面的高温氧化也导致壁厚减薄,都会加速管体发生过载断裂。指出C-Mn系油管不适合用于稠油热采井火驱开采工艺,建议选用Cr-Mo系调质钢种的稠油热采专用管。

       

      Abstract: Analyzed are the causes for failure of the N80-1 tubing as occurring during the fire-flooding process for thermal exploitation of a certain heavy oil well in Xinjiang via such methods as macrostructure testing,metallographic analysis and XRD.It is identified via the analysis that the fracture of the said tubing is a kind of over-load fracture.And the main reason for such fracture of the tubing is that it suffers from softening in high temperature service due to over-high temperature from crude oil combustion.And the high CO2 differential pressure generated from crude oil combustion creates relatively severe CO2 corrosion which causes pitting-corrosion of the pipe body,and reduces the pipe wall thickness.In addition,the pipe surface oxidation under high temperature during combustion process also reduces the wall thickness,which,in turn,promotes the over-load fracture of the pipe body.Finally,it is concluded that in general,the C-Mn series tubing is not suitable for fire-flooding thermal exploitation of the heavy oil well as above mentioned.Accordingly,it is suggested to use the Cr-Mo series special pipes made in quenched-tempered steel for serving heavy oil thermal exploitation.

       

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