冷拔钢管的残余应力测试与结果分析

    Testing of Cold-drawn Steel Tube Residual Stress and Result Analysis

    • 摘要: 分析盲孔法测量冷拔钢管表面残余应力的测试结果,得出冷拔钢管各工序表面残余应力的分布规律,并将理论分析结果与测试结果进行对比;根据应力分布测试结果,优化冷拔加工工艺;提出消除冷拔钢管有害残余应力的方法与措施。分析认为:等径冷拔工艺生产的冷拔钢管,其表面残余应力很小,均为压应力,材料的综合性能良好;两道次冷拔中间增加一次退火,对消除成品表面残余应力没有明显效果;总变形量不变的情况下,增大第一道次冷拔变形量,减小第二道次冷拔变形量,可得到表面残余应力更小的冷拔钢管。

       

      Abstract: Analyzed is the result from testing of the cold-drawn steel tube residual stress with the hole-drilling technique.As a result, the regularities of residual stress distribution on the surface of the tube at each individual operation step of the cold-drawing process are identified.Then the result from relevant theoretic analysis is compared with that from the said testing.Based on the result from the testing of the stress distribution, the cold drawing process is optimized.And relevant method and measures for eliminating tube hazardous residual stress of the cold-drawn steel tube are proposed.It is revealed via related analysis that the steel tube as made with the equal-diameter cold-drawing process has little surface residual stress that is in any case compressive stress, and presents excellent over-all properties;adding an annealing process between two cold-drawing passes produces little effect on eliminating surface residual stress of the finished tube;and given that the total deformation is fixed, cold-drawn steel tubes with much lower surface residual stress will be produced by means of increasing the deformation of the first pass cold drawingoperation, and meanwhile reducing the deformation of the second pass cold-drawing operation.

       

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