渗铝不锈钢钢管酸洗钝化液及其工艺研究

    Research on Pickling Passivation Solution and Related Technology for Aluminized Stainless Steel Pipe

    • 摘要: 以硝酸、氢氟酸、硫酸、盐酸、缓蚀剂、添加剂作为调整对象,进行正交优化试验,通过目视法评定酸洗钝化质量,优化酸洗钝化液的合适配比,并且研究在不同酸洗钝化时间下不锈钢钢管渗铝涂层的厚度变化情况。结果表明:含有硝酸10%、氢氟酸5%、盐酸5%、硫酸5%、缓蚀剂0.75%、添加剂0.5%的酸洗钝化液酸洗钝化效果良好;酸洗钝化2min就能在快速有效地去除氧化皮的同时保持渗层的完整性;酸洗钝化30min后涂层剩余厚度仍大于20μm且渗铝涂层均匀、致密,不锈钢钢管表面色泽明丽、平整光滑。

       

      Abstract: With the elements to be adjusted,including nitric acid,hydrofluoric acid,sulfuric acid,hydrochloric acid,the corrosion inhibitor and the additive,the orthogonal test and the visual method are performed to evaluate the pickling passivation quality, optimize the passivation solution ratio, and observe the thickness changes of the aluminized layer of the stainless steel pipe as developed with different pickling passivation operation time. As a result, it is identified that the aluminized layer has a satisfactory pickling passivation quality with the solution containing 10% nitric acid, 5% hydrofluoric acid, 5% hydrochloric acid, 5% sulfuric acid, 0.75% corrosion inhibitor and 0.5% additive. And with such solution to pickle the pipe for just 2 minutes,oxide scale can be removed quickly and effectively without any damage to the aluminized layer, and after operation for 30 minutes, the aluminized layer thickness still remains as over 20 μm,and the layer proper is uniform and dense,while the surface of stainless steel tube looks pretty smooth and bright.

       

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