西气东输二线管道工程用X80钢级Φ1219mm直缝埋弧焊管的研发

    R & D of Φ1219 mm X80 LSAW Linepipe for No.2 West-East Gas Transmission Pipeline Project

    • 摘要: 介绍了西气东输二线管道工程用X80钢级Φ1 219 mm直缝埋弧焊管的研发情况。主要分析研究了X80钢级Φ1 219 mm直缝埋弧焊管的JCO成型、焊接、机械扩径、超声波自动探伤等技术;X80钢的理化性能试验结果;X80钢制管前后的拉伸性能、夏比冲击韧性、DWTT性能变化;X80钢级钢板夏比冲击韧性与温度的关系、屈强比的合理确定。批量生产证明,此种钢管的各项性能指标均满足标准要求,产品实物质量达到国际先进水平,填补了国内外空白,可显著降低生产成本。

       

      Abstract: Introduced here in the paper is the R&D of the Φ1 219 mm X80 LSAW Linepipe to be supplied for No.2 West-East Gas Transmission Pipeline Project.The main R & D activities for the said linepipe are mainly concerned with such techniques as JCO forming,welding,mechanical expanding,and auto-ultrasonic detection;results of the physical and chemical property tests and analysis as made to the X80 steel;differences of the tensile properties,the Charpy impact toughness and DWTT of the X80 steel pipe from those of the X80 steel as material;and Charpy impact toughness vs temperature relationship and proper determination of the yield strength ratio of the X80 steel plate,etc.Relevant batch production has proven that all property values of the said pipe has been up to applicable specification,and its material object quality has been up to relevant advanced international level,being the first of its kind in the world.Moreover,thanks to the newly-developed manufacture technology of the said pipe,the cost is tremendously lower than that for producing similar pipes with any other technology.

       

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