孔腔、离层与扭转变形——关于二辊斜轧桶形辊穿孔机与锥形辊穿孔机的讨论

    Cavity,Lamination and Torsional Deformation—A Discussion on 2-roll Barrel Type Piercer and Cone Type Piercer

    • 摘要: 简要总结了业界对孔腔、离层和扭转变形这3种典型现象的研究成果,对二辊斜轧桶形辊穿孔机和锥形辊穿孔机的穿孔原理和应用范围作了进一步讨论,并提出了相应的建议。分析认为,管坯在二辊斜轧桶形辊穿孔机和锥形辊穿孔机上穿制成合格的毛管,就是将顶头置于管坯孔腔前未氧化的疏松区里进行穿孔,消除毛管内折缺陷,确定合理的工艺参数和工具设计,消除毛管可能产生的离层缺陷,尽量减小毛管的扭转变形,从而获得穿孔质量、产量和消耗的最佳综合效果。这是二辊斜轧穿孔原理和二辊斜轧穿孔区别于其他穿孔方式的工艺实质。

       

      Abstract: Briefly summarized in the assay are the achievement as made in relevant circles from research on the three typical defects occurring in the pipe piercing process,i.e.,cavity,lamination and torsional deformation. Furthermore,a discussion is made,focusing on the piercing principles and application scopes of the 2-roll barrel type piercer and the cone type piercer,and accordingly,some proposals are put forward. The analysis result leads to the following conclusion. To produce qualified pierced shell with the 2-roll barrel type piercer and the cone type piercer,and achieve the optimized overall effects of product quality,output and consumption,relevant process operations must be ensured,including putting the plug into the non-oxidized porous area in front of the cavity of the bloom for piercing a shell without any inner fold,and determining proper process parameters and operational tool design to eliminate any defective lamination of the shell and minimize the torsional deformation thereof. And this should be regarded as the substantial difference between the above mentioned 2-roll rotary piercing principle and process and that of any other piercing process.

       

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