15CrMoG高压锅炉管在线热处理混晶的产生原因分析与工艺改进

    Analysis of Causes for Mischcrystal of 15CrMoG High-pressure Boiler Steel Tube as Occurring during On-line Normalization Process and Relevant Process Improvement Measures

    • 摘要: 针对常规在线正火+回火处理的Φ530mm×18mm规格15CrMoG高压锅炉管存在混晶及个别粗大粒状贝氏体团的现象进行分析,指出其主要原因是:精密斜轧变形温度低导致金属部分再结晶,小晶粒再结晶细化而大晶粒很难发生细化。提出了解决办法,即钢管在线正火前先冷却到500℃以下,而后再进行正火处理。采用该在线正火新工艺处理的钢管获得了细小和均匀的铁素体+珠光体组织,与离线正火处理获得的组织无异。

       

      Abstract: An analysis is made on the fact that mischcrystals and exceptional coarse bainite grain clusters stay with the Φ530 mm×18 mm 15CrMoG high-pressure boiler tube as on-line heat-treated with the normalization +temper process. The result reveals the main cause responsible for the said problem,i.e.,the metal is re-crystallized due to the low temperature for metal deformation during the precision rotary-rolling process,and in this re-crystallization process the small grains are refined,whereas it is almost impossible for the big grains to be changed in the same way. Accordingly,a solution is proposed. That is to get the tube cooled to a temperature under 500 ℃ before being on-line normalized,and then treated with a new on-line normalization process. Thanks to this new process,a fine and homogeneous ferritic+pearlitic structure of the tube is obtained,and it is no other than the structure as resulting from the off-line normalization treatment.

       

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