超声波检测钢管管体分层缺陷方法的研究与应用

    Research on and Application of Method for Ultrasonic Detection of Steel Tube Lamination Defect

    • 摘要: 阐述了分层缺陷的检测原理, 并根据分层缺陷产生的特点及在钢管中分布的位置, 制作带有标准反射体的参考样管用于自动超声波探伤设备的动态校准。介绍了检测分层缺陷闸门的设置方法, 通过对探头旋转速度、仪器脉冲重复频率、螺距等参数的设定, 达到动态下稳定地检出参考样管上的标准反射体, 实现对钢管管体分层缺陷的自动检测。通过现场实际检测验证了此检测方法的有效性。

       

      Abstract: Elaborated by the coauthors in the paper are the principle of detection of the steel tube lamination defect. Based on the identified characteristics of occurrence of the lamination defect and its distribution spots in the steel tube, the reference pipe with standard reflector is prepared for dynamic calibration of the automatic ultrasonic detection system. Also detailed are the procedure for setting the lamination-detecting gate, and how to properly determine relevant parameters such as probe rotation speed, the pulse repetition frequency of the instrument, and screw pitch, etc. to consistently identify the standard reflector under the dynamic condition so as to perform the automatic detection of lamination defect of the pipe body. The effectiveness of the above mentioned method is verified through relevant on-the-site detection operation activities.

       

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