X90预精焊螺旋缝埋弧焊管冷裂纹形貌及成因分析

    Analysis of Morphology of and Cause for Cold Crack of Two-step-made X90 SAWH Pipe

    • 摘要: 研究X90螺旋缝埋弧焊管预精焊试制中产生的焊接裂纹形貌,并分析裂纹形成原因。结果表明:X90螺旋缝埋弧焊管内焊缝上的横向裂纹为延迟冷裂纹,裂纹在焊缝组织中以穿晶和沿晶界并存的形式扩展。该冷裂纹产生的原因是:X90钢含有较多的Mn、Cr、Mo、Ni、Cu等合金元素,强度高,导致内焊缝的焊接残余应力高于裂纹的临界应力,且焊缝两侧的硬度分布极不对称,造成内焊道附近的应力集中和分布不平衡;内外焊缝重合区域的扩散氢不易逸出且其含量较高,在气孔、夹渣等处聚集,导致裂纹产生并在断口上形成大量的氢白点;焊缝一次结晶所形成的树枝晶晶界为裂纹扩展提供了“通道”。

       

      Abstract: The morphologies of the weld crack of the X90 SAWH pipe as made with the two-step(tack and finish welding)process are studied.Furthermore, the causes for the said crack as occurring during the said two-step welding process are also investigated.The results show that the transversal crack as developed in the inner weld bead of the pipe is the delayed cold crack which expands in the weld bead structure in the form of transgranular and intergranular coexistence.The said cold crack is caused due to the reasons as follows.The X90 steel contains a number of alloy elements such as Mn, Cr, Mo, Ni and Cu, and thus possesses rather high strength, which leads to the welding residual stress of the inner weld bead as higher than the critical stress of the crack.And the hardness of both sides of the inner weld bead is so asymmetrically distributed that the stress concentration and distribution around the inner weld joint are unbalanced.Furthermore, it is not so easy for the diffusible hydrogen as exists in the inner/outer weld bead overlap area to escape, and due to so high a content, the hydrogen gathers in the spots of the weld defects like gas hole and entrapped slag, and in turn the crack is developed, and meanwhile lots of hydrogen flakes formed.And finally, the primary dentrite boundary in the weld bead acts as the "channel" for expansion of the cold crack.

       

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