基于三维建模方式优化Assel机组辊型设计

    Optimization of Roll Profile Design of Assel Pipe Mill with 3D Model

    • 摘要: 采用三维建模的方式对穿孔辊辗轧带的均壁过程和Assel轧管机辊型减壁段、辗轧带进行分析和优化设计;并通过生产实践,确定最佳孔型参数。生产实践表明:以2.2°为最佳穿孔出口锥角,通过将Assel轧管机辊型减壁段修改为多段线方案,辗轧带优化为双曲线设计,并调整轧管机出口锥角到1.5°;可有效地提高穿孔与轧管工序的壁厚精度和内表面质量,降低内螺纹的深度,使Φ219 mm×8 mm薄壁蓄能器管达到了±8%壁厚精度的质量要求。

       

      Abstract: Analyzed with relevant 3D model are the wall-evening process of the piercing roll rolling zone,and the reduction zone and rolling zone of the roll of the Assel mill. And accordingly optimization design is performed. The optimized groove parameters are determined via production practice. The actual operation of the mill shows that 2.2° is the best piercing outlet cone. The wall thickness accuracy and inner surface quality of the workpiece during piercing and rolling processes can be enhanced,and the inner spiral defect depth can be reduced by means of taking such actions as changing the reduction zone of the Assel mill’s roll profile into a multi-section line,getting the rolling zone optimized as a dual-curve design,and setting the mill’s inlet cone as 1.5°. As a result,the wall thickness accuracy of the Φ219 mm×8 mm steel tube for accumulator service has been enhanced up to±8%.

       

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