多丝埋弧焊低线能量化高效焊接工艺探讨

    Discussion on High-efficiency, Low-heat Input, Multi-wire SAW Process

    • 摘要: 对国内外常用的几种高效埋弧焊焊接工艺(焊丝大干伸长、冷填丝、预热填丝、单电源双丝单电弧串联、单电源多细丝多电弧并联、纵列带极等)进行了探讨;分析后认为:将这些工艺巧妙合理地应用于多丝埋弧焊生产中,在保证焊缝质量的前提下,可以进一步提高焊接效率,尤其是可以显著降低焊接线能量,对于改善焊缝及其热影响区的热循环过程、细化晶粒、提高强韧性具有重要的意义。

       

      Abstract: Analyzed and compared in this essay are several conventional high-efficiency SAW processes widely used both at home and abroad, including wire extension, cold wire-filling, pre-heating wire-filling, single power source-twin wire-single arc series, single power source-multi-wire-multi arc paralleling, and collinear wire array.And the results show that flexible and rational application of the above mentioned techniques in SAW will not only further increase the welding efficiency without any detriment to the welding quality, but also particularly reduce the welding heat input notably, which are significant for improving the thermal cycle of the weld and HAZ, refining grains and enhancing toughness therein.

       

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