连续辊底式光亮热处理炉的余热回收研究与实践

    Research and Practice of Residual Heat Recovery Technology for Continuous Roller-hearth Bright Heat Treatment Furnace

    • 摘要: 以国内某无缝钢管企业现有连续辊底式光亮正退火炉为研究对象,计算钢管冷却阶段释放的热量与酸洗工序中加热酸液需要消耗的热量之间的关系,结合现场实际生产数据,设计出连续辊底式光亮正退火炉回收余热供能的余热锅炉系统,并成功应用于冷拔无缝钢管酸洗生产中。应用结果表明该设计节能环保,不仅能提升产品质量,降低生产成本,更能有效提高能源利用效率,促进传统制造业的升级改造。

       

      Abstract: Taking the existing continuous roller hearth bright normalization/annealing furnace located at a certain domestic seamless steel tube manufacturer as the research object, the relationship between the heat released during the cooling stage of the steel pipe and the heat consumed by heating acid solution in the pickling process is studied.Based on the actual on-the-site production data, the waste heat boiler system is designed for recovery and utilization of the residual heat from the continuous roller hearth bright normalization/annealing furnace, which has been successfully applied to the pickling process of cold-drawn seamless steel tubes.The actual application result shows that the said design is energy-saving and environment-friendly, which not only improves the product quality, reduces the production costs, but also obviously enhances energy utilization rate, and promotes the upgrading of traditional manufacturing industries.

       

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