高密度油基泥浆中钻杆接头与140钢级套管的磨损试验

    Wear Test to Drill Pipe Joint and 140 Casing as being Operated in High-density Oil-base Mud

    • 摘要: 深井、超深井钻井过程中的套管磨损对井筒完整性有直接影响。采用全尺寸套管磨损试验机,模拟实际钻井的力学工况,开展3种高密度油基泥浆中敷焊Arnco100XT耐磨带的钻杆接头与140钢级套管内壁的摩擦磨损试验,并使用扫描电镜对套管的摩擦表面进行分析,获得磨损体积、摩擦因数和磨损系数等关键摩擦磨损参数。试验结果表明:仅采用重晶石粉将油基泥浆的密度加重至1.78 g/cm3时,磨损机理为磨粒磨损,磨损情况较轻微;当以1∶1的重晶石和铁矿粉比例进一步将泥浆密度加重至2.20 g/cm3和2.41 g/cm3时,磨损机理转变为磨粒磨损与黏着磨损共存,磨损情况较严重。相比于低密度油基泥浆,高密度油基泥浆中套管的磨损轻微。

       

      Abstract: Wear of the casing as occurring during deep well and ultra-deep well drilling operation produces a direct negative influence on integrity of the well hole.The full-scale casing wear tester is used to simulate the mechanical conditions of the actual drilling operation.Performed are the friction/wear tests to the drill pipe joint with the Arnco 100XT hard facing and the inner surface of the 140 casing in three different types of high-density oil-base mud,and the friction surface of the casing is analyzed by the SEM,and thus key friction and wear parameters such as wear volume,friction coefficient and wear factor are obtained.The test results show that when the density of oil-basemud is increased to 1.78 g/cm3 by barite merely,the wear mechanism is abrasive wear,and the wear level is slight;and when the mud is further increased to 2.20 g/cm3 and 2.41 g/cm3 by 1:1 proportioned-barite and iron ore powder mixture,the wear mechanism changes to abrasive wear and adhesive wear as co-exist,and the wear level is rather serious.Compared with operation in the low density oil-base mud,the casing wear as caused with operation in the high density oil-base mud is deemed as slight.

       

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