钢管铣边机右侧主铣头报警和异常后退液电分析

    Hydroelectric Analysis of Alarming and Abnormal Withdrawing of Right-side Main Milling Head of Steel Tube Edge-milling Machine

    • 摘要: 针对大型钢管铣边机右侧主铣头在生产过程中出现报警、异常后退现象,解读液压动作过程、分析液压系统原理和各监控压力曲线等,排除了液压油缸、液压阀异常原因;同时采取电气报警排查、重要电气信号监控、临时电源布放、DP通信站点模块更换等措施,查明通信远程站点报警导致右侧2号主铣头润滑信号丢失,造成铣边机右侧2号主铣头断电;异常断电激活主铣头的液压自动保护,液压回路压力曲线监控也验证了主铣头异常后退原因为通信远程站点报警。

       

      Abstract: Addressing the alarming and abnormal withdrawing phenomenon of the right-side main milling head of the steel tube edge-milling machine,an analysis is made,involving such aspects as hydraulic movement process,the principle of the hydraulic system and various monitored pressure curves,etc.As a result it is confirmed that the hydraulic cylinder and valves are free of any abnormality,and has nothing to do with the said problem of the machine. Accordingly countermeasures are taken,including screening the electrical alarms,monitoring key electrical signals,deploying temporary power supply,and replacing modules of the DP communication sites,etc. It is finally identified that it is the alarming from the communication remote site that causes loss of the lubrication signal of the right-side No.2 main milling head,and thus in turn causes blackout of the said main milling head. Consequently the said abnormal blackout activates the automatic hydraulic protection function of the said main milling head. Furthermore the hydraulic circuit pressure curve as monitored verifies that the above mentioned abnormal withdrawing movement of the main milling head is caused by the alarming from the remote communication site.

       

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