X90M钢级螺旋缝焊管残余应力控制的实现——2号辊压下量与残余应力关系模型的建立

    Control of Residual Stress of X90M SSAW Pipe—Setting up Model of Relationship between Screwdown Amount of Roll 2 and Residual Stress

    • 摘要: 为了得到2号辊压下量与残余应力的关系模型,以X90M钢级卷板拉伸试验应力-应变曲线和PWS预精焊机组成型器参数为依托,利用材料力学理论和工程软件MATLAB,解析推导出X90M钢级钢板成型过程最大弯矩、预弯半径等;并进一步求出钢板在成型器中的挠曲线方程,得出成型器2号辊压下量与残余应力的关系模型。验证结果表明:该关系模型基本符合生产实际,可作为生产的理论指导。

       

      Abstract: The model of relationship between screwdown amount of Roll No.2 and residual stress of the pipe is established by taking the actions as below.Based on the stress-strain curve as resulting from the tensile test to the X90M steel plate,and the former parameters of the PWS pre-welding/finish welding operation line,and using the material mechanics theory and MATALAB engineering software, data like the maximum bending torque, and pre-bending radium,etc.for forming process of the said plate is analyzed and deduced.Furthermore,the equation of deflection curve of the plate in the former is found out,and finally the said model is set up.The verification result demonstrates that the relationship model is basically in compliance with the actual production circumstances,being worth using as theoretic guidance to the pipe production.

       

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