X80钢级厚壁螺旋缝埋弧焊管导向弯曲不合格原因分析

    Analysis of Causes for Nonconformance of Heavy-wall X80 SAWH Pipe to Guide Bending Test

    • 摘要: 针对X80钢级Φ1 219 mm×22 mm大直径厚壁螺旋缝焊管试制过程中连续出现的导向弯曲试验不合格问题,通过化学成分分析、力学性能试验、显微组织及开裂断口形貌观察等方法,对导向弯曲开裂原因进行了分析。结果表明:开裂钢管焊接接头热影响区存在明显软化;在断口上多处存在的夹渣和气孔等焊接缺陷诱发了断裂的裂纹源;弯曲塑性变形引起熔合线附近粗晶区中硬而脆的M/A岛与板条铁素体基体间的界面产生较大的应力集中,导致弯曲开裂。提出了有针对性的建议。

       

      Abstract: Addressing the problem of frequent occurrence of nonconformance of the Φ1 219 mm×22 mm largesized, heavy-wall X80 SAWH pipe to the guide bending test as identified during the trial production process,investigation into the causes for cracking of the guide bending test specimen is conducted by means of chemical composition analysis,mechanical property testing,and observation of microstructure and rupture morphology of the specimen,etc.As a result,it is found that the said specimen’s cracking is caused by the circumstances as follows.There exists obvious softening of the HAZ of the pipe’s weld joint.A lot of welding defects like slag inclusions and porosities as staying in the rupture area induce the crack source of the rupture.And the bending plastic deformation leads to remarkable stress concentration at the interface between the hard and brittle M/A island in the coarse grain zone near the weld bond and the lath ferrite matrix.Accordingly,relevant suggestions are put forward.

       

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