无缝钢管斜轧生产工艺的应用与发展

    Application and Development of Cross-rolling Process for Seamless Steel Tubes

    • 摘要: 对比热轧无缝钢管纵轧与斜轧工艺的变形原理和生产实践,并分析斜轧工艺优势;研究斜轧孔型空间几何学、斜轧的应力应变、斜轧运动学及轧制力计算法等理论要点;介绍斜轧管机的类型和特点;针对目前斜轧生产工艺存在的问题,提出改进方法及发展方向,并涉及一种新型斜轧管机。分析认为:通过斜轧工艺优化和斜轧管设备改良,能大幅缓解现有热轧斜轧管机存在的变形能力受限和表面质量问题,提升无缝钢管斜轧管工艺水平;从项目经济性、适用性和现实性观点出发,新型斜轧管机是值得采用和发展的热轧无缝钢管轧管机。

       

      Abstract: Compared are the deformation principles and the manufacturing practices of the longitudinal-rolling process and the cross-rolling process for the seamless steel tube,and also analyzed is the superiority of the crossrolling process.The main theoretic aspects are studied,involving the space geometry concerning the groove,the stress and strain of cross-rolling,the cross-rolling kinematics,and the calculation method for rolling force,etc.The types and characteristics of rotary-rolling pipe mills are elaborated.Furthermore,addressing the problems as staying with currently-used cross-rolling processes,relative improvement measures and the development direction are proposed, which introduces a new type rotary-rolling pipe mill.Based on relevant analysis, it is concluded as follows.Problems such as limitation of the deformation ability and defective surface quality of the tube,etc.as associated with present hot cross-rolling mills are expected to be tremendously reduced by means of optimization of the cross-rolling process and modification of the cross-rolling equipment so as to enhance the general level of the cross-rolling technology for seamless steel tubes.From the point of views of project economy,suitability and practicality, as a rolling process for hot-rolled seamless steel tubes, the new type rotary-rolling pipe mill as mentioned in the paper is worth applying and developing.

       

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