钢管卧式挤压机用H13挤压针早期失效原因分析

    Investigation of Early Stage Failure of H13 Fixed-mandrel of Horizontal Steel Tube Extruding Mill

    • 摘要: 从裂纹形貌、硬度、残余奥氏体、显微组织、使用等方面对挤压生产不锈钢钢管用H13 挤压针开裂甚至断裂的早期失效原因进行了分析。结果表明:在挤压钢管过程中, H13 挤压针冷却不良, 使挤压针表面发生二次淬火是挤压针开裂的主要原因。提出了通过改造挤压针的冷却系统、热处理工艺等措施, 可提高其使用寿命

       

      Abstract: Investigation is made into the causes for early stage failure of cracking or even breaking of the H13 fixed-mandrel of the horizontal steel tube extruding mill as occurring during extruding stainless steel tubes,involving such aspects as crack morphology,hardness,residual austenite,microstructure and operation,etc. As a result,it is identified that the major cause for the said failure is that the H13 fixed-mandrel is not well cooled during the tube extrusion operation,and thus the mandrel’s surface gets secondarily-quenched. Therefore,it is proposed that actions like improving the cooling system of the fixed-mandrel and relevant heat treatment process be taken to prolong the service life of the fixed-mandrel.

       

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