无缝钢管张力减径张力系数的理论计算与分析

    Theoretical Calculation and Analysis of Tension Coefficient of Stretch Reducing Process for Seam less Steel Tube

    • 摘要: 通过推导钢管张力减径塑性方程,提出了表征钢管张力减径时纵向、径向和切向变形的指标,计算和分析了张力系数对张力减径变形的影响特点,并定量分析了临界张力系数的特点。分析结果表明:增大张力系数有利于促进钢管的纵向延伸变形和减壁变形,不利于减径变形;在3个方向的变形中,张力系数对壁厚变化的影响最为明显;钢管张力减径时,临界张力系数的大小只受钢管径壁比的影响,径壁比越大,临界张力系数越大;理论计算的临界张力系数的范围为0.35~0.50,任何情况下临界张力系数小于0.50。通过生产应用实例证实,根据钢管径壁比选择张力系数具有实用性和有效性。

       

      Abstract: The indexes concerning longitudinal, radial and tangential deformations during stretch reducing process for the characterized steel tube are put forward by means of derivation of the plasticity equation of steel tube stretch reducing.The characteristics of effect by the tension coefficient on stretch reducing deformation are calculated and analyzed.And likely,the characteristics of the critical tension coefficient are quantitatively analyzed.As a result,a conclusion is made,covering the aspects as below.Increasing the tension coefficient is helpful for boosting both longitudinal extension deformation and wall thickness-reducing deformation,but counts against diameter-reducing deformation.As for the above mentioned deformations in three different directions,the wall thickness variation is most obviously affected by the tension coefficient.During the reducing process of the steel tube,size of the critical tension coefficient is just only determined by the steel tube D/S ratio,i.e.,the bigger the D/S is,the bigger the critical tension coefficient will be.The size range of the critical tension coefficient as theoretically calculated is 0.35~0.50,and in any case,the value will be less than 0.50.Examples of actual operational applications have demonstrated that it is practical and effective to determine the tension coefficient in accordance with the steel tube D/S value.

       

    /

    返回文章
    返回