油套管接箍高温锰磷化工艺探讨

    Discussion on High Temperature Manganese Phosphorisation Process for Oil Tubing/Casing Couplings

    • 摘要: 针对锰系磷化成渣多、磷化层色度不均匀、磷化层表面容易出现发白挂灰、表面泛黄等问题,结合多年锰系磷化生产实践及影响因素研究,分析认为磷化温度、磷化时间、磷化酸比、Fe2+浓度是影响锰系磷化质量的关键因素。指出油套管接箍最佳的锰系磷化工艺参数为:磷化温度≥95℃,总酸点60,不同钢级采用不同酸比(低钢级酸比7~8为佳,高钢级酸比9以上较好),磷化时间大于20 min。得到的磷化膜分布均匀、结晶细致、厚度均匀,具有良好的耐腐蚀性、耐磨性和抗黏结性。

       

      Abstract: Addressing the problems concerning the manganese series phosphorisation process such as excessive slag formation, uneven color of the phosphorised layer, and the while, gray-striped or yellow phosphorised layer surface, etc., based on the company's years experience in manganese series phosphorisation operation, factors affecting phosphorisation quality are studied and analyzed.As a result, it is identified that the key factors include temperature, time, phosphoric acid proportion, and Fe2+ concentration for phosphorisation operation.It is affirmed that the best parameters of manganese series phosphorisation process for oil tubing/casing couples are temperature: ≥ 95℃, total acid point:60, acid proportion:variable as per steel grade(for low grades, 7~8 is the best, and for high grades, over 9 is acceptable), and time:over 20 min.Based on these parameters, the phosphorized film will possesses advantages such as homogeneous distribution, fine crystallization, even thickness, excellent resistances against corrosion, wearing and bonding.

       

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