提高螺旋缝焊管机组成型辊使用寿命的措施

    Measures for Enhancing Service Span of Forming Roller of SAWH Plant

    • 摘要: 分析了螺旋缝焊管成型过程中造成1~3号成型辊使用寿命最短的原因——与润滑不良关系极为密切。针对这一原因,提出增加一套带控制回路的集中润滑系统对成型辊进行定时、定量润滑,是提高其使用寿命的关键。此套集中润滑系统不需人工操作,全程自动控制,能实现自动定时开启、定量加油。采取该措施后,1~3号成型辊的使用寿命提高了1倍以上。

       

      Abstract: Analyzed here in the essay is what got the service spans of Forming Rollers 1~3 mostly shortened.It is revealed that poor lubrication condition is very closely related to the said problem.Addressing the issue, a measure is proposed and taken, i.e., adding one centralized lubrication system with control loop to realize lubrication of the forming rollers at regular time and with fixed oil quantity, which is so critical for enhancing the service spans of the said rollers.Without any manual operation interference, the added centralized lubrication system is full-automatically controlled, having the functions of automatic opening at pre-set time and automatic feeding with pre-set oil quantity. Thanks to the newly-provided lubrication system, service spans of the foresaid three forming rollers have been doubled.

       

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