厚壁离心管坯温度场和热应力场的数值模拟及其轴向裂纹分析

    Numerical Simulation of Temperature Field and Stress Field for and Axial Crack Analysis of Heavy-wall Centrifugally Cast Hollow Bloom

    • 摘要: 运用有限元分析软件ANSYS 8.0/Multiphysics对材质为21CrMo10钢的离心管坯,在不同工艺参数下的温度场和热应力场进行了分析。结合生产实际得出:厚壁离心管坯出现轴向裂纹的原因在于管模内壁涂层太薄、管坯横截面的温度梯度∧10℃/ mm;随着管模内壁涂层厚度的减薄,钢液浇注温度的升高,厚壁管坯内壁的热应力有增大的趋势。据此进一步优化和确定了在特定情况下浇注合格管坯的工艺参数。

       

      Abstract: Analyzed are the temperature field and thermal stress field of the centrifugally cast hollow bloom in 21CrMo10 steel under different technological parameters by means of the FE analysis software ANSYS 8.0/ Multipysics. Based on the analysis result and relevant operation result, it is identified that the cause for the axial cracking of the said hollow bloom is the insufficient inner surface coat thickness and the temperature gradient∧10 ℃/mm of the casting mould; and that along with the reducing of the said coat thickness, the molten steel temperature is going up, resulting in a trend of the bloom inner surface thermal stress to increase. Accordingly, the parameters for coating the mould inner surface is further optimized and determined for casting qualified hollow blooms under specific operation conditions.

       

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