Φ258mm PQF连轧管机组连轧辊的优化设计与应用

    Optimized Design and Application of Rolls of Φ258 mm PQF Mandrel Mill

    • 摘要: 针对Φ258mm PQF连轧管机组在实际生产过程中经常出现的辊轴相对错位和断辊现象,提出了辊轴一体设计和离心复合制作工艺的新设想,同时采取了辊轴分离优化应用的措施。生产实践证明,Φ258mmPQF连轧管机组的连轧辊优化设计应用达到预期的效果,同时,辊轴一体和辊轴分离连轧辊的使用寿命对比分析结果,体现了轧辊设计改进的意义和效果。

       

      Abstract: Addressing the chronic problem that the PQF roll is often relatively dislocated with the roll shaft,and gets broken as well,a new idea is proposed,involving the roll-shaft monolithic structure design,and the centrifugal casting process for manufacturing composite rolls,while action of optimization of the roll-shaft separation structure is taken. Relevant operation practice shows that the application result of the optimized design of the Φ258 mm PQF rolls is as satisfactory as expected. Moreover,the service spans of the roll-shaft monolithic structured-roll and the roll-shaft separation structured-roll are compared,which further shows the significance and effectiveness of the design modification of the rolls.

       

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