穿孔机主传动系统长寿化管理实践

    Management Practice of Longevity for Main Drive System of Piercing Mill

    • 摘要: 统计分析了Φ177 mm PQF连轧管机组穿孔机主传动系统近几年的运行故障情况,提出制约该主传动系统长寿化运行的主要原因:减速机一轴推力轴承调整间隙不适中;下位连杆十字轴承受温度、水影响,故障率高;连杆对中装置强度不够。针对上述缺陷制定改进方案:优化推力轴承的轴向调整间隙值;对下位连杆十字轴承采取防水措施,并缩短给油周期;优化电机启动曲线,降低对传动系统的冲击;重新设计连杆对中装置,增加其强度。

       

      Abstract: The operation troubles of the main drive system of the piercing mill in Φ177 mm PQF continuous pipe rolling plant in recent years are summarized and analyzed and the key causes that restrict the longevity operation of the main drive system are found out, which are immoderately adjusted thrust bearing clearance on the first shaft of the reduction gears, high failure rate of the cross pin bearing of the link rod in the bottom position due to the influence of temperature and water, insufficient strength with the link rod alignment device.Some countermeasures are worked out based on the above problems, which are to optimize the axial clearance of the thrust bearing, take waterproof measures to the cross pin bearing of the link rod in the bottom position, shorten the oiling cycle, optimize the start up curve of the electric motor, reduce the impact to the drive system, redesign the link rod alignment device with higher strength.

       

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