L80-3Cr耐腐蚀油井管管端开裂原因分析

    Analysis for End-cracking of L80-3Cr Corrosion-resistant Oil Well Pipe

    • 摘要: 分析了热轧L80-3Cr 油井管管端开裂的原因,认为:该热轧钢管管端开裂为脆性开裂;管端在除鳞过程中因冷却速度较快产生了大量脆性贝氏体组织,导致材料抵抗裂纹扩展的能力变差,而因冷却不均导致弯曲变形较大的钢管在矫直过程中会产生较大的残余应力,管端锯切不良时,残余应力会在释放过程中在管端毛边或豁口处集中,从而导致管端开裂。提出改进措施:热轧生产时,避免钢管端头因快速冷却产生大量脆性贝氏体组织;加强热轧过程管理,避免锯切或运输过程中产生的钢管端头毛边或尖锐的凹坑和豁口;对L80-3Cr 等韧性较差的合金钢种在热轧后24 h 内进行热处理。

       

      Abstract: The reasons for the end cracking of the hot-rol led L80-3Cr oil well pipe are analyzed. As a result a conclusion is made as follows. The pipe-end cracking is identified as a type of brittle cracking. Owing to rather high cooling speed as employed during the pipe-end de-scaling process,massive brittle bainite structure is developed,which leads to poor crack propagation-resistance of the material. Furthermore during straightening process,rather high residual stress is produced with the pipe as remarkably bend-deformed due to inhomogeneous cooling. Thus in cased of bad sawing operation,the residual stress,during releasing process,gathers at burrs or breaks to eventually cause cracking of the pipe end. Accordingly improvement actions are proposed,i.e.,during hot rolling operation,trying as far as possible to avoid development of massive brittle bainite structure as caused by fast cooling of the pipe-end; strengthening management of the hot-rolling process to prevent occurrence of any pipe-end burr or sharp pit and break as may happen during the pipe sawing and conveying operations. Heat treatment has to be performed with in 24 h to pipes in any alloy type with rather low toughness like L80-3Cr.

       

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