周期轧管机用空心芯棒的生产新工艺
A NEW MANUFACTURING PROCESS FOR HOLLOW MANDREL USED BY PILGER PIPE MILL
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摘要: 介绍了俄罗斯车里雅宾斯克钢管厂采用新工艺(平炉冶炼-钢包精炼-连铸-电渣重熔-锻压-热处理-钻孔)及20Cr3MnNVNb钢生产周期轧管用空心芯棒的情况。试验结果表明,采用新工艺生产芯棒,金属用量较原工艺少20%~30%;新工艺生产的芯棒非金属夹杂极少,表面质量好,无需机加工即可进行淬火处理,使用寿命比原工艺生产的延长了50%~70%;采用新工艺生产的芯棒轧管,效率高,芯棒消耗减少。采用20Cr3MnNVNb钢制作芯棒坯,其成本比用25Cr2Mo1V钢低20万卢布。Abstract: Introduced in this paper is how Chelyabinsk Steel Tube Works, Russia, produced hollow mandrel used by Pilger pipe mill by means of a new process (OHF melting-LF refining-continuous casting-electroslag remelting-forging-heat treatment-boring) and 20Cr3MnNVNb steel. Relevant testing results show that using the said new manufacturing process to produce the mandrel is capable of 20%~30% reduction of metal consumption compared with the traditional process, little nonmetallic inclusion and better outer surface quality of the mandrel, directly quenching of the mandrel without machining, 50%~70% longer service life of the mandrel compared with mandrel made with the traditional process. As for the new process-made mandrel itself, it will result in high efficient pipe production and reduced mandrel consumption. And cost of the mandrel blank made of 20Cr3MnNVNb steel with the new manufacturing process is 200, 000 Rouble lower than that of the mandrel blank made of 25Cr2Mo1V steel.