直缝埋弧焊钢管扩径头的研制

    Development of the Expander Tool for Production of Longitudinal Submerged-arc Welded Pipe

    • 摘要: 扩径头是直缝埋弧焊钢管生产线扩径机上的关键部件,一直依赖进口,价格昂贵且交货时间长,研制国产扩径头迫在眉睫。从扩径头的技术难点入手,分析了中直径和大直径扩径头的不同结构形式和润滑方式。在结构设计时,针对扩径头各部件的使用要求,选用不同的工具钢和相应的热处理工艺,确保了扩径头的整体使用寿命。新研制的扩径头投入使用两年来,共扩直缝埋弧焊钢管3万多根,合格率100%,满足了扩径的要求。

       

      Abstract: The expander tool is a key part of the mechanical expander for the production of the longitudinal submerged-arc welded pipes.Usually it needs to order from a foreign company with very high prices and long delivery time.So it is urgent to develop the home-made one.The deferent structures and lubrications of the middle and large diameter tools are analyzed starting from its technological difficulties.The deferent tool steels and the related heat treatment processes are used to ensure its integrated service life regarding to its using conditions in the design of its structure.More than 30,000 lengths of the longitudinal submerged-arc welded pipes have been produced all of them have meet the expanding requirement with 100% qualified since the newly developed tool was put into use two years ago.

       

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