高频直缝焊管上山成型底线的再认识

    Recognition of Baseline of Uphill Shaping Process for HF Line Welded Pipe

    • 摘要: 对传统成型理论中“上山成型底线不适合成型薄壁管”的观点进行剖析,指出单纯用弹性延伸极限理论解释成型管坯边缘纵向失稳以及由此得出上山成型底线不适合成型薄壁管的结论有失偏颇;同时根据压杆失稳原理,对上山法、水平法和下山法管坯边缘的纵向应力进行比较,说明上山法成型管坯边缘能够自始至终保持足够大的纵向拉应力而不是压应力,纵向压应力是薄壁管坯边缘失稳的主因;最后介绍新型上山成型底线及其在预防和消除薄壁管成型失稳方面的作用。

       

      Abstract: Analyzed here in the paper is the point of view as mentioned in the conventional welded pipe shaping theory that says that the baseline of the uphill shaping is not suitable for shaping of the light-wall pipe.It is pointed out that it is biased to simply use the plastic extension limit theory to explain the longitudinal edge instability of the shaped pipe blank so as to get the above mentioned conclusion.Furthermore with the pressure bar instability principle,the longitudinal stresses of the blank pipe edges concerning the uphill process,horizontal process and the downhill process are compared to identify that edge of the blank pipe as shaped with the uphill process is able to always maintain sufficient longitudinal tensile stress instead of compressive stress.It is the longitudinal compressive stress that acts as the root cause for edge instability of the light-wall blank pipe.Described at last here are the new type baseline of the uphill shaping process,and the role it plays in preventing and eliminating the instability during the shaping process of the light-wall pipe.

       

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