消除20钢无缝管冷弯成型角裂的预处理工艺试验

    Experiment of Process for Pre-Treatment of 20 Steel Seamless Tube to Eliminate of Corner Crack during Cold-Bending Formation

    • 摘要: 对两批20钢无缝矩形管冷弯成型时角部出现裂纹的现象进行了组织观察分析,认为原料管热轧工艺不当而形成的魏氏组织是裂纹形成的主要原因。提出了冷弯成型前对原料管进行预处理的工艺方案;研究分析了正火温度、保温时间和冷却方式对原料管组织和力学性能的影响规律;确定了20钢原料管的常规正火工艺:加热温度(890±10)℃,保温6min后散置空冷。本常规正火工艺可完全消除20钢原料管的魏氏组织,使其屈服强度和抗拉强度的匹配更加合理,屈强比σS/σb≤0.78,延伸率δ5≥30%,冷成型性能大幅度提高并避免出现冷弯开裂现象。

       

      Abstract: Addressing corner cracking as occurred in cold-bending formation process of the 20 steel seam-less rectangular tubes, the metallographic structures of two lots of such tubes are observed and analyzed.As a result it is identified that the main cause of the said corner cracking is the Widmannstatten structure of the mother tube as developed due to improper hot rolling process therefor.Accordingly a process solution of pretreatment of the mother tube before cold-bending formation is proposed.laws of influences by the major elements concerned on the structure and mechanical properties of the mother tube are analyzed, including the normalization temperature, soaking time and the cooling method, etc.The regular normalization process is set up, i.e., to heat the tube up to temperature of(890±10)℃ and then get it soaked for 6 min prior to air-cooling.With this process the Wid-mannstatten structure of the 20 steel mother tube is totally eliminated, the tube's yield strength and tensile strength are more appropriate to each other, and a yield strength ratio σs/σb ≤ 0.78 and an elongation rate δ5 ≥ 30% are obtained respectively.As a result the cold-bending performance of the 20 steel mother tube is significantly improved without any occurrence of the foresaid corner cracking during cold-bending process.

       

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