狄塞尔轧管机限动芯棒选材与应用研究

    SELECTION AND APPLICATION OF MATERIAL USED FOR RETAINED-MANDREL OF DIESCHER PIPE MILL

    • 摘要: 狄塞尔轧管机限动芯棒的主要失效形式为热磨损和热疲劳。热磨损主要表现为磨粒磨损和粘着磨损,热疲劳主要表现为网裂和环裂,热裂还会加剧磨损。为了提高芯棒的抗热损伤性能,应使芯棒材料的碳化物弥散化,基体金属与氧化膜的线胀系数相接近,弹性模量尽量低,热传导系数尽量高。材料的高温强度和合金碳化物的数量与形态是调节这些特性的杠杆。选用适宜的穿孔顶头材料制作限动芯棒,并用失效芯律制作模锻穿孔顶头,可显著地降低生产成本。

       

      Abstract: The typical inactiviation forms of retained-mandrel of the Diescher pipe mill are thermal wear and thermal fatigue. Thermal wear mainly includes particle wear and sticking wear,while thermal fatigue mainly includes net-like cracking and ring-like cracking, both promote the wear development. To enhance thermal-wear resistance of the mandrel, it is required to use mandrel material which has dispersed carbide, linear expansion factor of the base metal close to that of the chide film, minimum elastic modulus and maximum thermal conductivity factor. The high-temperature strength and alloy carbide quantity and morphology of the material are key elements for adjustment of all the above said characteristics. It is a very cost-effective way to make the retained mandrel with proper plug material and make the die-forged piercing plug with scrapped mandrels.

       

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