李秀玲. 基于Workbench热定心管坯温降分析及定心装置对比[J]. 钢管, 2024, 53(3): 56-60. DOI: 10.19938/j.steelpipe.1001-2311.2024.3.56.60
    引用本文: 李秀玲. 基于Workbench热定心管坯温降分析及定心装置对比[J]. 钢管, 2024, 53(3): 56-60. DOI: 10.19938/j.steelpipe.1001-2311.2024.3.56.60
    LI Xiuling. Workbench-based Analysis of Hot-centered Billet Temperature Drop and Comparison between Centering Devices[J]. STEEL PIPE, 2024, 53(3): 56-60. DOI: 10.19938/j.steelpipe.1001-2311.2024.3.56.60
    Citation: LI Xiuling. Workbench-based Analysis of Hot-centered Billet Temperature Drop and Comparison between Centering Devices[J]. STEEL PIPE, 2024, 53(3): 56-60. DOI: 10.19938/j.steelpipe.1001-2311.2024.3.56.60

    基于Workbench热定心管坯温降分析及定心装置对比

    Workbench-based Analysis of Hot-centered Billet Temperature Drop and Comparison between Centering Devices

    • 摘要: 利用斯忒藩-玻耳兹曼公式和ANSYS Workbench模拟两种手段分析由定心工序引起的管坯温降。认为,理论计算值和模拟结果相近;管坯温降随管坯直径尺寸变化明显,管坯直径越小,由定心引起的温降越大,定心工序提速的需求尤为突出;管坯温降与冷却时间成正比例关系;管坯长度对定心温降影响不大。介绍了管坯热定心装置的发展现状,对比分析了液压式热定心装置和火焰式热定心装置的优缺点。常用的液压式热定心装置定心质量好,但定心时间长,温降大;火焰式热定心装置利用管坯输送时间同步完成定心工序,由定心引起的温降小,且在定心过程中可对管坯进行局部加热,提高了穿孔稳定性和毛管端部壁厚的均匀性。

       

      Abstract: The billet temperature dropping problem as caused by the centering process are analyzed here in the paper with two simulation,i.e.,the Stephen-Boltzmann Formula and the ANSYS Workbench. As a result,it is regarded that the theoretic calculation value is similar with that from the simulation;the billet temperature drops obviously with change of the billet diameter,i.e.,the smaller the billet diameter,the bigger the temperature drop amplitude,which means that it is particularly needed to get the centering device speeded up;the billet temperature dropping is directly proportional to the cooling time;and the billet length has little effect on the centering-caused billet temperature drop. The present development situation of the billet hot-centering device is described,and the advantages and disadvantages of the hydraulic hot-centering device and those of the flame hot-centering device are analyzed. The common-used hydraulic hot-centering device ensures good centering quality,but the operation time is rather long,and the temperature drop amplitude is rather big. The flame hot-centering device performs the centering operation at the same time the billet is being conveyed,and thus the centeringcaused temperature drop amplitude is comparatively smaller,and moreover the billet can be locally heated during the centering process,resulting in more consistent piercing of the billet,and better homogeneous wall thickness of the shell end.

       

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